Haide Hydraulic Press

100–60,000KN, CE certified, Siemens S7 PLC, for automotive NVH forming

Technical Specifications

Capacity Range	100KN – 60,000KN (10T – 6,000T)
Series	10 series, 100+ models, SHP series for automotive interiors
Types	Four-column, C-frame, Gantry, Deep-drawing, Forging, Die-spotting
Application	Dash insulators, floor carpets, wheel arch liners, hood insulators, trunk trim
Control	Siemens S7 PLC, touchscreen HMI, 100+ recipe storage, ±2°C multi-zone PID
Certification	CE (EU Machinery Directive 2006/42/EC), ISO 9001
Quality Control	Every press load-tested to 110% rated tonnage before crating
Delivery	60–90 days (standard models)

How It Works

A hydraulic press converts hydraulic fluid pressure into linear mechanical force through a cylinder-piston assembly. An electric motor drives a hydraulic pump that pressurizes oil and delivers it to the main cylinder through a 2-way cartridge valve manifold. As pressurized oil enters the cylinder, it drives the piston and attached slide downward, applying controlled force to the workpiece between the upper and lower platens. Haide presses use proportional servo valves for precise speed and pressure control, with Siemens S7 PLCs managing position, force, and dwell time through closed-loop feedback. The FEA-optimized welded steel frame distributes forces evenly across the structure, maintaining parallelism under full load. For automotive interior applications, multi-zone PID-controlled heated platens (±2°C uniformity across 3m x 2m surfaces) and programmable multi-stage pressing cycles (rapid approach, pressing, decompression, return) ensure consistent part quality across every cycle.

Key Features

CE Certified to EU Machinery Directive

Full compliance with 2006/42/EC. Documented safety systems, validated structural integrity, and IEC-compliant electrical design — simplifying your compliance with European and Japanese OEM audit requirements.

Siemens S7 PLC with Touchscreen HMI

100+ recipe storage with one-touch recall. Real-time display of position, pressure, temperature, and cycle count. Multi-stage pressing profile programming with closed-loop position and force control.

Pre-Shipment 110% Load Test

Every press load-tested to 110% of rated tonnage for a minimum of 8 continuous hours. Test data — parallelism, pressure holding, temperature uniformity — documented and included in the technical dossier.

FEA-Optimized Welded Steel Frame

Finite Element Analysis-optimized structure with high-rigidity welded steel construction. Distributes forming forces evenly, maintains platen parallelism under full load, and extends die service life.

±2°C Multi-Zone PID Heated Platens

Independent PID control zones ensure temperature uniformity across platen surfaces up to 3m x 2m. Essential for consistent material flow and part quality in automotive interior thermoforming applications.

Servo Energy-Saving Option

SHPH27 servo-driven models reduce energy consumption by 20–60% and noise by ~20 dB versus standard hydraulic. Zero power draw at standby. Typical payback period: 12–18 months in high-volume production.

Quality Assurance

- CE Certified — Full compliance with EU Machinery Directive 2006/42/EC
- ISO 9001 — Certified quality management system
- Pre-shipment Load Test — Every press load-tested to 110% rated tonnage before crating
- Siemens S7 PLC — Touchscreen HMI with recipe storage for 100+ part programs
- ±2°C Multi-Zone PID — Heated platen temperature uniformity across 3m x 2m surfaces
- Factory Audit Welcome — Visit the Hefei factory to see your press under load before shipment

Selection Guide

How much tonnage do I need?

Tonnage depends on material, part area, and required forming pressure. Small parts such as hardware and electronic components: 100T–315T. Medium parts like appliance panels and seat components: 315T–800T. Large parts including door panels and headliners: 800T–2,000T. Extra-large structural parts: 2,000T–6,000T. We calculate required tonnage based on your material's specific pressure (MPa) multiplied by projected part area, with a 20% safety margin.

Which series is right for automotive interiors?

The HL96/SHP96 series is purpose-built for automotive interior production lines — it is China's first domestically developed complete interior line solution, replacing imported German and Italian lines. For general-purpose interior part forming, the SHP27 4-column series is cost-effective and reliable. For high-volume production with energy savings, choose the SHPH27 servo series which reduces energy consumption by 20–60%.

Standard hydraulic or servo-driven?

Servo-driven presses (SHPH27) use a servo motor to directly drive the pump, consuming zero power at standby and reducing energy costs by 20–60% compared to standard hydraulic systems. They also reduce noise by ~20 dB and offer faster cycle rates (5–15 SPM). Standard hydraulic (SHP27) is lower upfront cost and perfectly adequate for lower-volume or budget-constrained operations.

Can Haide supply a complete automated production line?

Yes. For automotive interiors, the HL96 integrated line includes: IR/hot-air heating oven, automatic material feeder, forming press, and automatic part removal system. Lines can be configured as fully automatic or semi-automatic depending on your volume requirements and budget. Haide has delivered complete interior lines to FAW, Dongfeng, and other major OEMs.

FAQ

How does CE certification benefit my operation?

Haide presses are certified to EU Machinery Directive 2006/42/EC with full technical documentation. This means: documented safety systems (safety locks, light curtains, dual-hand start, E-stop), validated structural integrity, electrical systems meeting IEC standards, and hydraulic systems designed to ISO 4413. For factories supplying European or Japanese OEMs, CE-certified equipment simplifies your own compliance audits.

What is the quality control process before shipment?

Every Haide press undergoes a minimum 8-hour continuous load test at 110% rated tonnage before crating. Test parameters — parallelism, pressure holding, temperature uniformity, cycle time — are recorded and included in the technical dossier shipped with the machine. You are welcome to visit the Hefei factory to witness the load test of your specific press.

What about installation and commissioning in Southeast Asia?

MOCO engineers travel to your facility for uncrating, positioning, electrical and hydraulic connections, dry cycling, process tuning, and first-article inspection. We stay until your operators can independently run three consecutive good batches. Typical commissioning takes 3–7 days depending on line complexity.

How long does delivery take?

Standard SHP27 models: 60–90 days from order confirmation. Custom configurations and servo models: 90–120 days. Complete production lines (HL96): 120–180 days. Sea freight to major ASEAN ports adds approximately 7–15 days. We provide a detailed milestone timeline at contract signing.

What spare parts and after-sales support do you provide?

One-year full machine warranty, three years on main structural components. OEM spare parts inventory maintained in Guangzhou for 48-hour dispatch to major ASEAN ports. WhatsApp remote diagnostics available in Chinese and English. Periodic inspection and preventive maintenance programs available on contract.

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